Building A Cosworth Powered Kit Car

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Car Specification


         Stainless Steel Monocoque Tig Welded Chassis. (Chassis Altered to accept Borg Warner T5 Gearbox). (2wd Sierra Cosworth gearbox)

         Double Wishbone, inboard shock absorber Front suspension (Uprights modified to accept Cosworth front axle, ABS sensors, Cosworth 4 pot brakes).

         AVO adjustable shock absorbers

         Double Wishbone rear suspension (Uprights modified to accept Cosworth Rear discs and calipers, Cosworth Drive shafts and CV joints and ABS sensors)

         Bespoke Main Radiator, Charge Cooler Pre-rad, Charge cooler, swirl pot and reservoirs (Pace Products) (CAD Drawings included)

         Cosworth Turbo Engine and 2wd Gearbox

         Complete Engine Rebuild (Producing 342bhp)

         Lightened and Balanced crankshaft and flywheel

         AP Racing Fast Road Clutch (balanced with cranshaft)

         New 4wd T3 Hybrid Turbo and 4wd Manifold running a -34 actuator.

         New 4wd Pistons (0.5mm O/S)

         GRP A Head Gasket

         803 Dark Green Injectors

         3 Bar Map Sensor

         L8 ECU with Ahmed Bahjoo Chip

         GRP N winged and baffled sump.

         Throttle body relocation.

         Uprated engine Oil breathing system (Pace Products)

         Uprated Fuel Pump (KMI engineering 225 Litre hour pump)

         Modified fuel tank (Swirl pot and gravity fed outlet added)

         One Off Propshaft to suit Cosworth Application (Dunning & Fairbank)

         K&N Air filter.

         Flush fitting aero style fuel cap.

         Silicon Hosing used through out air and coolant systems

         Bespoke Stainless Steel Exhaust system. (Techcraft 7 diameter Silencer)

         Modified Quantum Pedal Box. Now uses Girling Master cylinders and Balance Bar.

         Racelogic Traction Control and Launch Control System (Uses ABS sensors)

         Greengauges Digital Speedo, Rev Counter, fuel, water temp, oil temp, oil pressure & boost gauge.

         Quantum Road Race Seats trimmed in Black leather and blue piping.

         Leather Interior Kit (Black Leather and Blue piping).

         Full Carpet Kit.

         Sidescreen Kit (Colour coded to car)

         Merlin Motorsport sports mirrors  (Colour coded to car)


         Momo Steering Wheel

         Specially made stainless steel rear arch stone protectors.

         Wider front cycle arches to accept 215/40 ZR17 tyres

         Wider rear arches to accept 245/35 ZR17 tyres

         Set of 3 Azev C 8J x 17 Alloys with Bridgstone SO2 tyres

         Set of 2 Azev C 8.5J x 17 Alloys with Bridgestone SO2 tyres

         Audi TT roadster high level brake light.

         Car Sprayed in Ford Imperial Blue.

         All metal work apart from chassis has been powder coated in Ford Satin Black.