Building A Cosworth Powered Kit Car

Car Specification

·         Stainless Steel Monocoque Tig Welded Chassis. (Chassis Altered to accept Borg Warner T5 Gearbox). (2wd Sierra Cosworth gearbox)

·         Double Wishbone, inboard shock absorber Front suspension (Uprights modified to accept Cosworth front axle, ABS sensors, Cosworth 4 pot brakes).

·         AVO adjustable shock absorbers

·         Double Wishbone rear suspension (Uprights modified to accept Cosworth Rear discs and calipers, Cosworth Drive shafts and CV joints and ABS sensors)

·         Bespoke Main Radiator, Charge Cooler Pre-rad, Charge cooler, swirl pot and reservoirs (Pace Products) (CAD Drawings included)

·         Cosworth Turbo Engine and 2wd Gearbox

·         Complete Engine Rebuild (Producing 342bhp)

·         Lightened and Balanced crankshaft and flywheel

·         AP Racing Fast Road Clutch (balanced with cranshaft)

·         New 4wd T3 Hybrid Turbo and 4wd Manifold running a -34 actuator.

·         New 4wd Pistons (0.5mm O/S)

·         GRP A Head Gasket

·         803 Dark Green Injectors

·         3 Bar Map Sensor

·         L8 ECU with Ahmed Bahjoo Chip

·         GRP N winged and baffled sump.

·         Throttle body relocation.

·         Uprated engine Oil breathing system (Pace Products)

·         Uprated Fuel Pump (KMI engineering 225 Litre hour pump)

·         Modified fuel tank (Swirl pot and gravity fed outlet added)

·         One Off Propshaft to suit Cosworth Application (Dunning & Fairbank)

·         K&N Air filter.

·         Flush fitting aero style fuel cap.

·         Silicon Hosing used through out air and coolant systems

·         Bespoke Stainless Steel Exhaust system. (Techcraft 7” diameter Silencer)

·         Modified Quantum Pedal Box. Now uses Girling Master cylinders and Balance Bar.

·         Racelogic Traction Control and Launch Control System (Uses ABS sensors)

·         Greengauges Digital Speedo, Rev Counter, fuel, water temp, oil temp, oil pressure & boost gauge.

·         Quantum Road Race Seats trimmed in Black leather and blue piping.

·         Leather Interior Kit (Black Leather and Blue piping).

·         Full Carpet Kit.

·         Sidescreen Kit (Colour coded to car)

·         Merlin Motorsport sports mirrors  (Colour coded to car)

·         Hood

·         Momo Steering Wheel

·         Specially made stainless steel rear arch stone protectors.

·         Wider front cycle arches to accept 215/40 ZR17 tyres

·         Wider rear arches to accept 245/35 ZR17 tyres

·         Set of 3 Azev C 8J x 17 Alloys with Bridgstone SO2 tyres

·         Set of 2 Azev C 8.5J x 17 Alloys with Bridgestone SO2 tyres

·         Audi TT roadster high level brake light.

·         Car Sprayed in Ford Imperial Blue.

·         All metal work apart from chassis has been powder coated in Ford Satin Black.